IMAC India Coach Builder Private Limited

IMAC India Coach Builder Private Limited is a professionally managed bus and coach body manufacturing company headquartered in Karnataka, India. We specialize in the design and manufacture of high-quality, reliable, and application-specific bus bodies catering to public transport undertakings, private fleet operators, and institutional customers.

Driven by engineering excellence, safety, and durability, IMAC India delivers coach solutions that comply with all applicable statutory norms while ensuring superior passenger comfort, structural integrity, and operational efficiency. We position ourselves as a long-term, OEM-aligned manufacturing partner, capable of supporting both volume growth and platform diversification.

Key Manufacturing Metrics

Production Capacity

• Installed capacity of 200–300 buses per month
• Multi-model production capability
• Parallel production lines enabling faster program ramp-up

Manufacturing Facilities

Unit 1: Kengeri, Bengaluru
Unit 2: Sira, Karnataka

Both facilities are:

• Purpose-built industrial units
• Designed for high-volume, repeatable, and process-driven production

Advanced Manufacturing Infrastructure

IMAC India has invested significantly in modern, OEM-aligned manufacturing infrastructure to ensure precision, repeatability, and consistent quality across all production programs.

State-of-the-Art Paint Facility

• Enclosed paint booth with controlled environment
• Multi-stage surface preparation and coating process
• Uniform paint thickness, finish consistency, and corrosion protection
• Designed to meet automotive-grade finish and durability standards

Machine Shop & Fabrication Capability

Our in-house machine shop enables tight dimensional control, faster turnaround times, and reduced dependence on external vendors.

Key Equipment:

• CNC machines for precision machining of critical components
• Power shearing machines for accurate sheet metal cutting
• Press brake machines for consistent bending and forming operations
• Cubing machine for dimensional validation and body geometry accuracy
• Stretch forming machines for complex panels

This capability ensures:

• High repeatability across production batches
• Improved fit and finish
• Faster implementation of engineering changes
• Enhanced structural strength and durability of coach bodies

Jig-Based Assembly & Dimensional Control

• Dedicated jigs and fixtures for body structure assembly
• Consistent dimensional accuracy across OEM platforms
• Reduced rework and improved first-time-right build quality

Integrated Production Ecosystem

By integrating engineering, machining, fabrication, painting, and final assembly under one roof, IMAC India delivers:

• Shorter production cycles
• Superior process control
• Higher quality assurance
• Lower execution and delivery risk for OEM partners

Manpower & Execution Capability

• Skilled workforce across fabrication, assembly, and finishing operations
• Dedicated engineering, quality assurance, and production planning teams
• OEM interface team for coordination, documentation, and change management

Operational Excellence

• Strong emphasis on first-time-right builds
• Reduced rework through stage-wise quality inspections
• Predictable delivery schedules aligned with OEM production planning cycles

Certifications & Compliance Framework

IMAC India operates with a strong commitment to process discipline, regulatory compliance, and quality systems aligned with OEM expectations.

Regulatory & Statutory Compliance

• CMVR and applicable bus body code compliance
• AIS standards compliance, including AIS 052 and AIS 153 (as applicable)
• Adherence to state and central transport authority regulations

Quality Systems

ISO 9001:2015 Certified

• Structured Quality Management System
• Documented SOPs and work instructions
• Traceability of critical materials and assemblies

Safety & Environment

• Defined workplace safety procedures and periodic audits
• Controlled material handling and storage systems
• Focus on sustainable and efficient manufacturing practices

Continuous Improvement & OEM Collaboration

IMAC India follows a continuous improvement philosophy to support OEM growth and evolving mobility platforms:

• Feedback-driven process and quality improvements
• Design-for-manufacturability (DFM) inputs
• Production data monitoring for consistency and reliability
• Capability upgrades aligned with EV and alternate fuel platforms